BOTTLING SYSTEMS

BOTTLING SYSTEMS

Soft Drink Bottling System

Aseptic Filling Systems

This system is designed for filling liquid under aseptic conditions. It is optimal for filling low-acid beverages such as tea and lactic drinks.
Shibuya’s aseptic filling systems are highly reliable filling systems with a track record of over 150 systems delivered to countries around the world Some systems have been approved by the U.S. Food and Drug Administration (FDA).
Regarded highly as the world’s most reliable technology by many users, Shibuya’s aseptic filling technology contributes to high-quality product manufacturing and high productivity by enabling long-term continuous operation.
There are mainly two systems for sterilizing bottles: the EB bottle sterilizing system which sterilizes PET bottles by utilizing the energy of electron beams and the H2O2 sterilizing system which uses hydrogen peroxide.

FEATURES
  • Enables reduction of bottle weight
  • Causes no thermal degradation of products
  • Enables long-term continuous production
  • Enables transport and storage at room temperature
  • Enables extension of best-before dates
  • Allows greater freedom in bottle designs

Bottle Sterilization System

H2O2 Bottle Sterilization System

This aseptic filling system using the hydrogen peroxide sterilization method is approved by the FDA (Food and Drug Administration).

FEATURES
  • Perfect sterilizing is assured by spraying hydrogen peroxide evenly both inside and outside the bottles. It also helps in reducing the medicinal substance costs required.
  • The sterile water rinser may be downsized or not required based on the sterilization conditions, allowing for a substantial reduction of water usage.
  • Employing the Synchro System drastically reduces the footprint of the entire system.
E-Beam Bottle Sterilization System

Shibuya's EB sterilization is the first method in the world, which carries out the bottle sterilization by irradiating the Electron Beam to PET bottle. This method does not use the water or chemicals to sterilize the bottle so running cost is low and enviornmentally friendly.

Features
  • The EB Sterilizer irradiates EB to one side of the bottle from very close range. The other side of bottle is irradiated after passing the counterturn mechanism. The log reduction value of 6D with B.subtilis can be achieved.
  • No risk of residual chemical substance in bottle due to sterilization. Chemical sterilants (e.g. H2O2, PAA) not utilized for bottle sterilization, in turn drastically reducing running costs.
  • Space saving due to the compact nature of the sterilization zone.
  • The self-shield construction can shield x-ray completely and safely.operation

Filler

Weight Filler

This filler fills containers to a preset fill weight using a loadcell mounted under the bottle rest to directly control the filling valve operation. The weight filler is able to accommodate a wide variety of bottle sizes.

Features
  • The simplified liquid path with no irregular surface allows efficient washing and sanitation.
  • The weight control computer automatically corrects for the effects of the centrifugal forces of the filler rotation.
  • Addition-ally the automatic zero and tare weighing functions combine for accurate fill weighing regardless of machine speed.
  • Fill weight adjustment is accomplished quickly and precisely using a keyboard.
Flowmeter Filler

In this liquid filler flowmeters connected directly to the filling valves control filling to a constant volume. Model VFF can handle various sized bottles.

Features
  • The simplified liquid path with no irregular surface allows efficient washing and sanitation.
  • An electromagnetic flowmeter especially developed for filling applications and filling volume correction system ensure accurate filling.
  • Filling volume can be adjusted easily using switches on the operation panel, reducing size-change time.

Carbonated and Non-carbonated Beverage Filling System

Carbonated and Non-carbonated Beverage Filling System

This carbonated beverage filling system combines high reliability with high speed, accurately filling bottles at speeds up to 1000 bottles per minute. We manufacture systems which can be used to produce both carbonated and non-carbonated products as well as systems for filling cans.

Carbonated Beverage Filler / Capper

Caser

INQUIRES

SHIBUYA CORPORATION

International Plant Sales Div.
Ko-58 Mameda-Honmachi, Kanazawa, Ishikawa 920-8681 JAPAN
Telephone : +81(76)262-1615 Fax : +81(76)223-1795
E-mail packaging@shibuya.co.jp

RECOMMEND/Featured Information