Dry Aseptic Filling Decontamination System
for Sensitive Beverages
(H2O2 Bottle Decontamination)
H2O2 Dry Bottle Decontamination Technologies
Shibuya's H2O2 bottle decontamination technology is proven effective for all sensitive (low acid) beverage manufacturers in the world! Our technology meets USA FDA's most stringent food safety requirements.
Key features;
- 1)
- Robust positive air pressure control inside the aseptic chamber;
- 2)
- Robust and dynamic sealing of rotating and stationary parts (Filler/Capper) and PAA liquid lock;
- 3)
- Outlet bottle conveyor loops into PAA pool to prevent any contamination from non-sterile zones.
Basic Layout
- Decontamination Technology
- Decontamination level: up to 6 log reduction value
- Double decontamination method with peracetic acid and hydrogen peroxide for the chamber cleaning and decontamination process
- Aseptic System Design
- Bottle outlet with continuous disinfection of sterile/non-sterile barrier
- Robust positive air pressure control: Maintain sterility of chamber with over pressurized sterile air
- Filling & Capping Capability
- Fills sensitive beverages, high and low acid with or without particles, even UHT milk
- Net weight filling method for high accuracy (σ=0.3g based on 500g)
- 100% individually controlled servo motors for reliable capping
Dry Aseptic Technology
Systems that use PAA also require water for rinsing off chemical residual for food safety.
H2O2 dry decontamination technology reduces chemical residual using hot air. As a result, dry H2O2 decontamination technology is a more environmentally friendly system than its counterpart.
- System Output
- Output: 5bpm to 1200bpm (or 300bph to 72000bph)
- Packaging Flexibility
- PET and HDPE bottle (60ml～3800ml)
- Allows greater freedom in bottle design (round, rectangular, square, or any shape or stand alone) / enables reduction of bottle weight
- Quick & Automatic Changeover
- Quick & automatic packaging changeover without breaking sterility (between small PET and Large PET)
- Two neck profile handling (various closure size 28mm ～ 38mm) and quick changeover without breaking sterility
- Filling Capability
- Multi-purpose filling valve (still, CSD and CSD with high juice contents)
- Same filling valve for dairy, juice and smoothie (up to 1000 cps)
- Product Safety
- Chemical residual : less than 0.5ppm
- Extends best before dates (longer product shelf life)
- Productivity
- High productivity and system efficiency (≥95%)
- Filling volume can be adjusted easily using switches on the operation panel, reducing changeover times
- Maintains beverage safety in case of an extended or emergency stop
- Reliability
- 100% filling and capping data collection and monitoring
- Programmable filling cycles to minimize foaming and splashing
- The weight control algorithm automatically corrects for the effects of the centrifugal forces due to the filler rotation